Aerospace Material Impact Testing Equipment, Sansi Custom Full-Automatic Pendulum Tester

In aerospace, new energy, advanced manufacturing and other fields, the mechanical properties of materials, especially their impact toughness at different extreme temperatures, directly determine the safety and reliability of products. Traditional impact testing equipment often faces challenges such as incomplete temperature range coverage, low automation, poor data consistency and high safety risks. Recently, Shenzhen Sansi Testing Technology Co., Ltd. has successfully delivered and put into application a fully automatic sample feeding metal pendulum testing machine deeply customized for an industry benchmark customer. With its innovative design of 'full temperature range coverage' and 'full-process automation', the equipment has successfully solved the industry pain points of accurate, efficient and safe evaluation of material impact properties under complex temperature ranges, marking that material impact testing technology has entered a brand-new intelligent stage.

Full Temperature Range Coverage for Accurate Capture of Material Mechanical Property Inflection Points

The impact toughness of materials is extremely sensitive to temperature, and their transition from toughness to brittleness often occurs within a specific temperature range. The fully automatic metal pendulum impact testing machine developed by Sansi Testing realizes precise impact detection in the full temperature range from -196℃ (liquid nitrogen environment) to room temperature. The equipment adopts a dual-temperature zone collaborative configuration: the front part is a manual liquid nitrogen cryostat ranging from -40℃ to -170℃, meeting the demand for ultra-low temperature extreme testing; the rear part integrates a fully automatic sample feeding cryostat capable of reaching -86℃ (adjustable to -100℃), catering to both conventional low temperature and deep cryogenic testing scenarios. It not only covers the ductile-brittle transition temperature range of most engineering materials, but also accurately locates the 'inflection point' of material properties, providing crucial data support for product design and material selection.

Intelligent Storage & Six-Axis Robot Sample Feeding Realize Full-Process Automation of Mechanical Testing

The highlight of this innovative application lies in the deep integration of 'intelligent storage' and 'six-axis industrial robot' into the whole process of impact testing, completely reshaping the traditional operation mode.

Intelligent cryogenic storage system: Equipped with automatically opening and closing thermal insulation box doors and stacked sample tray design, the system can insulate 288 samples at a time. This not only greatly improves the efficiency of batch testing, but more importantly ensures that each sample remains in a long-term, stable preset temperature field before testing, fundamentally eliminating data deviations caused by temperature fluctuations and guaranteeing the consistency and comparability of test results.

Full-process robotic automation: The integrated high-precision six-axis robot system realizes fully automatic sample feeding. With precise spatial positioning, it completes the entire process of accurately grabbing samples from the cryogenic chamber, transferring them, precisely positioning the V-shaped notch on the testing machine anvil (±0.2mm), placing the sample, and triggering the impact—all in less than 5 seconds. This innovation not only frees operators from cumbersome and dangerous manual operations, but also eliminates human operation errors through mechanical consistency.

Fully Enclosed Safety Protection System for Controllable and Measurable Impact Energy

The huge energy released in impact tests has always been a major on-site safety risk. To address this, Shenzhen Sansi Testing Technology Co., Ltd. has designed a fully enclosed multi-layer safety protection system. An integrated safety guard completely isolates the impact station, effectively preventing splashing of sample fragments. Combined with a remote control system, experimenters can complete all monitoring and operations at a safe distance, realizing 'human-machine separation' and ensuring personnel safety. Meanwhile, the equipment supports replaceable instrumented blades, meeting higher-level research needs of material dynamic fracture mechanics and expanding the equipment’s scientific research applications.

The successful application of this fully automatic sample feeding metal pendulum testing machine is a concentrated demonstration of the profound technology of Shenzhen Sansi Testing Technology Co., Ltd. in the field of material testing equipment, as well as a perfect practice of innovation driven by actual customer scenarios. Through the in-depth integration of mechanics, cryogenic engineering, automation control and artificial intelligence, it provides customers with a one-stop, high-reliability solution for material impact toughness testing, laying a solid foundation of material property data for the rapid development of 'Made in China'.

Full-Automatic Metal Pendulum Impact Testing Machine Delivered by Sansi Testing: Breaking Through Extreme Temperature Material Testing for Aerospace & Advanced Manufacturing

Full Temperature Range Coverage for Accurate Capture of Material Mechanical Property Inflection Points

Intelligent Storage & Six-Axis Robot Sample Feeding Realize Full-Process Automation of Mechanical Testing

Fully Enclosed Safety Protection System for Controllable and Measurable Impact Energy